Product Center
Product Center
Categorized into six areas based on wire harness processing stages: terminal crimping, stripping, tube cutting, material feeding, wire winding, and mold accessories. Each device includes complete technical specifications to enable quick selection based on production capacity and precision requirements, with customization available upon request.
Terminal Crimping Machine
Terminal Crimping Equipment
From fully automatic dual-end crimping machines to semi-automatic crimpers and waterproof bushing hosts, covering terminal crimping, stripping, and insertion for conductors up to 0.05-8mm². Operates as a standalone unit or in production lines.
Fully Automatic Crimping Machine
Automatic Terminal Crimping Machine
Dual-end fully automatic terminal crimping machine integrating wire feeding, cutting, stripping, crimping, and rewinding. Equipped with multiple inspection systems for missing wires, overload, deviation, pressure, and crimp/stripping quality. Ideal for high-volume harness terminal processing.
- Dual-end synchronized wire cutting, stripping, and crimping
- Dual crimp module: 2.0T / 4.0T available
- Multi-channel Online Detection Device
- Max wire feeding speed: 8 m/s
| Parameters / Specifications | ERCM-03 | ERCM-07 |
|---|---|---|
| Wire Diameter RangeWire Range | 0.31-3mm² | 2.5-5mm² |
| Length RangeLength Range | 80-65000mm | 80-65000mm |
| Truncate precisionCutting Accuracy | L ≤ 100 mm: ±(L × 0.2% + 0.5) mm; L > 100 mm: ±(L × 0.2% + 1) mm | L ≤ 100 mm: ±(L × 0.2% + 0.5) mm; L > 100 mm: ±(L × 0.2% + 1) mm |
| Strip lengthStripping Length | Both ends 0.1-18mm | Both ends 0.1-18mm |
| Press fitPress Capacity | 19.6KN（2.0Ton）×2 | 40.0KN（4.0Ton）×2 |
| Wire feed speedFeed Rate | 8 m/s | 6 m/s |
| Inspection DeviceDetector | Wire missing, overload, deviation, pressure, crimping, and stripping inspection | Wire missing, overload, deviation, pressure, crimping, and stripping inspection |
| PowerPower Supply | AC 220V | AC 380V |
| PowerPower Output | 3.0KW | 3.5KW |
| Air PressureCompressed | 5-6Bar | 5-6Bar |
| Noise levelNoise Level | <8 0 dB (No crimp module) | <8 0 dB (No crimp module) |
| SizeMeasurement | W1377×L3500×H1800mm + 2 or 4m cable reel | W1377×L3500×H1800mm + 2 or 4m cable reel |
| WeightWeight | 1200 kg | 1300 kg |
Terminal Crimping Machine
Terminal Crimping Press
Semi-automatic terminal crimping machine, 275SPM strokes, dual-position adjustable closed height, covers conductors from 0 to 8mm². Compact design for easy production line integration with quick mold changeover and setup.
- Stroke count 275SPM
- Dual adjustable closing height
- Covers conductors from 0 to 8mm²
- Easy mold change debugging
| Parameters / Specifications | ERY-20X | ERY-40X |
|---|---|---|
| Conductor cross-sectional areaWire Cross-section | 0-4mm² | 0-8mm² |
| Press fitCrimping Force | 19.6KN | 40 kN |
| Closing HeightCrimping Height | 121.7mm / 135.78mm | 121.7mm / 135.78mm |
| Stroke LengthStroke | 30mm / 40mm | 30mm / 40mm |
| Stroke CountStroke Count | 275SPM | 275SPM |
| PowerPower Supply | AC 20V 50/60Hz | AC 20V 50/60Hz |
| PowerPower Output | 750W | 1.5KW |
| SizeMeasurement | W520 × L470 × H746 mm | W520 × L470 × H746 mm |
| WeightWeight | 113kg | 127kg |
Tube Terminal Crimping Machine
Ferrule Stripping and Crimping Machine
All-in-one crimping and stripping machine for tubular terminals with vibrating bowl auto-feeding. Square-type crimping pressure is adjustable. Stripping and crimping completed in 3 seconds per piece, suitable for processing 0.5-4mm² tubular terminals.
- Strip and crimp in one step
- Vibratory Bowl Automatic Feeder
- Adjustable pressure for square crimping
- 3s/Pcs High-Efficiency Processing
| Parameters / Specifications | Parameter Value |
|---|---|
| Wire cutting capabilityWire Range | 0.5-4mm² |
| Strip lengthStripping Length | 0.1-16mm |
| Terminal SpecificationsTerminal Type | Insulation: 7.5mm; Conductor: 12mm |
| Delivery MethodFeeding Method | Vibratory Bowl Feeder |
| Crimping MethodCrimping Method | Square crimping, adjustable pressure |
| Processing efficiencyEfficiency | 3s/Pcs |
| PowerPower Supply | AC20V |
| PowerPower Output | 300W |
| Air PressureCompressed | 4-6Bar |
| Noise levelNoise Level | <70dB |
| SizeMeasurement | W350×L450×H400mm |
| WeightWeight | 43kg |
Waterproof Fire Hose Reel Unit
Seal Insertion Machine
The waterproof plug is automatically inserted into the host unit. Single-cycle processing takes 200 ms, and the total cycle time is 900 ms. It works in conjunction with terminal crimping equipment to install waterproof plugs, suitable for sealing terminals in automotive wire harnesses.
- Single processing time: 20ms
- Total Duration 900ms
- Pneumatic stud insertion is stable and reliable.
- Automotive Wire Harness Waterproof Connectors
| Parameters / Specifications | Parameter Value |
|---|---|
| Processing TimeProcessing Time | 200ms |
| Total Cycle TimeTotal Cycle Time | 900ms |
| WeightWeight | 25kg |
| SizeDimensions | W120×L890×H630mm |
| Electrical RatingsElectrical Ratings | AC 20V / 50-60Hz |
| Power consumptionPower Consumption | 35W, 140mA |
| Gas sourcePneumatic Supply | 0.5-0.6MPa |
| Recommended HumidityRoom Climate | ≤65% |
| Recommended temperatureTemperature Range | 18-35℃ |
Wire stripping equipment
Wire Stripping Equipment
Combines a wire stripping machine with jacket stripping and tensile testing equipment to cover the front-end processes of electronic wires and jacketed cables, including multi-length cutting, multi-stage stripping, and final crimping strength verification.
Computer Wire Stripping Machine
Automated Wire Stripping Machine
Computer-controlled wire stripping machine supports fixed-length cutting and multi-segment stripping for wires from 0.05 to 5.26mm². Maximum cut length: 99999mm. Processing speed: 100Pcs/min. Ideal for the front-end of harness manufacturing processes.
- Computer-controlled precision cutter
- Stripping length 0.1-30mm adjustable
- 100Pcs/min processing efficiency
- Compact footprint
| Parameters / Specifications | ERBX-4 | ERBX-6 |
|---|---|---|
| Wire cutting capabilityWire Range | AWG#12-30 (0.05-3.3 3mm²) | AWG#10-28 (0.08-5.26mm²) |
| Cut lengthCut Length | 0.1-99999mm | 0.1-99999mm |
| Cutting AccuracyCutting Accuracy | ±(L × 0.2% + 0.2) mm | ±(L × 0.2% + 0.2) mm |
| Strip lengthStripping Length | 0.1-30mm | 0.1-30mm |
| Processing efficiencyEfficiency | L=100mm, 100Pcs/min | L=100mm, 100Pcs/min |
| PowerPower Supply | AC20V | AC20V |
| PowerPower Output | 260W | 260W |
| Air PressureCompressed | 4-6Bar | 4-6Bar |
| Noise levelNoise Level | <70dB | <70dB |
| SizeMeasurement | W400×L450×H260mm | W400×L450×H260mm |
| WeightWeight | 35kg | 35kg |
Cable stripping and inspection equipment
Jacket Stripping and Testing Equipment
An auxiliary equipment set combining pneumatic stripping, electric sheath stripping, and finished tensile testing. Designed for sheath removal and crimp strength verification of heavy-duty cables in new energy and automotive wire harnesses.
Pipe Cutting Machine
Tube Cutting Equipment
The ERC series automatic tube cutting and precision tube cutting machines offer cutoff widths of 100mm and 200mm, suitable for precise length cutting of heat shrink tubing, PVC tubing, fiber sleeves, PTFE tubing, silicone tubing, and more.
Automatic Pipe Cutting Machine
Automatic Tube Cutting Machine
Automatic tube cutting machine. Cut width options: 100mm / 200mm; cut length range: 1-99999mm. At L=100mm, processing speed is 100PCS/Min. Ideal for precision length cutting of wire harness protective sleeves.
- Cut width 100 / 200mm available
- 1mm-99999mm fixed-length cutting
- 100PCS/Min Processing Speed
- Fits multiple pipe types
| Parameters / Specifications | ERC-100 | ERC-200 |
|---|---|---|
| Cut WidthMaximum Cutting Width | 100mm | 200mm |
| Cut lengthMaximum Cut Length | 1mm-99999mm | 1mm-99999mm |
| Processing SpeedSpeed | L=100mm, 100PCS/Min | L=100mm, 100PCS/Min |
| PowerPower Supply | AC 20V ±10% 50-60Hz | AC 20V ±10% 50-60Hz |
| PowerPower Output | 250W | 250W |
| SizeMeasurement | W350 × L250 × H32 mm | W350 × L250 × H32 mm |
| WeightWeight | 33kg | 33kg |
Precision Tube Cutting Machine
Precision Tube Cutting Machine
Precision Automatic Pipe Cutting Machine: Set accuracy 0.01mm, touch-screen parameter settings, cutting width selectable at 100mm / 200mm. Ideal for pipe cutting applications requiring high length precision.
- Set precision to 0.01mm
- Touchscreen Parameter Settings
- 100 / 200mm width options available
- High-speed stable cutting
| Parameters / Specifications | ERC-100A | ERC-200 |
|---|---|---|
| Cut WidthMaximum Cutting Width | 100mm | 200mm |
| Cut lengthMaximum Cut Length | 1mm-99999mm | 1mm-99999mm |
| Set PrecisionAccuracy Settings | 0.01mm | 0.01mm |
| Processing SpeedSpeed | L=100mm, 100PCS/Min | L=100mm, 100PCS/Min |
| PowerPower Supply | AC 20V ±10% 50-60Hz | AC 20V ±10% 50-60Hz |
| PowerPower Output | 250W | 250W |
| SizeMeasurement | W350 × L250 × H32 mm | W350 × L250 × H32 mm |
| WeightWeight | 35kg | 35kg |
Feeding Equipment
Wire Feeding Equipment
Wire feeders, dispensers, and pre-feed devices provide stable tension and continuous material supply to downstream tube cutting, wire stripping, and crimping equipment, minimizing the impact of wire vibration on processing accuracy.
Automatic Wire Feeder (Compatible with Auto Machine)
Automatic Wire Feeder
Wire feeder compatible with fully automatic terminal machines. Max wire diameter: 4mm, cross-section 0.2-4mm² mm². Max feed speed: 6 m/s. Wire storage capacity: 6.5m. Ensures stable wire supply during high-speed processing.
- Compatible with fully automatic terminal crimping machines
- 6m/s high-speed wire feeding
- 6.5m Wire Buffer
- Compatible with wire diameters ≤4mm
| Parameters / Specifications | Parameter Value |
|---|---|
| Outer Diameter of ConductorWire Diameter | ≤4mm |
| Wire cross-sectional areaWire Cross-section | 0.2-4mm² |
| Maximum Coil DiameterMaximum Coil Diameter | 650mm |
| Maximum wire feeding speedMax Feed Speed | 6 m/s |
| Storage capacityStorage Capacity | 6.5m |
| Max Coil HeightMaximum Coil Height | 1000mm |
| PowerPower Supply | 220V |
| PowerPower Output | 400W |
| DimensionsMeasurement | W465×L1060×H1285mm |
| WeightWeight | 46kg |
Automatic Feeder
Automatic Feeder
Front-end feeding equipment designed for use with tube cutting and wire stripping machines. Features a 600mm material loading disc, maximum outer diameter of 16mm, feeding speed of 2m/s, and 3m wire storage capacity to minimize the impact of wire tension on processing accuracy.
- 600mm Feeding Disc
- 2m/s stable feeding
- 3m Buffer Line
- Works with tube cutting and stripping equipment
| Parameters / Specifications | Parameter Value |
|---|---|
| Maximum Outer DiameterMaximum Diameter | ≤16mm |
| Maximum wire feeding speedMaximum Feed Speed | 2 m/s |
| Storage capacityStorage Capacity | 3m |
| Disc DiameterDisc Diameter | 600mm |
| PowerPower Supply | AC 20V ±10% 50-60Hz |
| PowerPower Output | 870W |
| DimensionsMeasurement | W400 × L1360 × H1100mm |
| WeightWeight | 115kg |
Automatic Wire Feeder
Heavy-duty Wire Feeder
Heavy-duty automatic wire feeder, max reel diameter 800mm, load capacity 300kg, 5m wire storage, 2.2KW motor power. Designed for continuous supply of large-diameter wire and tubing.
- Heavy-duty 300kg Spool
- Line capacity: 5m
- 2.2KW Heavy-Duty Power
- Pneumatic tension control
| Parameters / Specifications | Parameter Value |
|---|---|
| Maximum Spool DiameterMaximum Spool Diameter | ≤800mm |
| Maximum Spool WidthMaximum Spool Width | ≤600mm |
| Spool WeightMaximum Spool Weight | ≤300 kg |
| Storage capacityStorage Capacity | 5m |
| PowerPower Supply | AC380V±10% 50-60Hz |
| Air PressureCompressed | 4-6Bar |
| PowerPower Output | 2.2KW |
| DimensionsMeasurement | W1100 × L1400 × H1400 mm |
| WeightWeight | 450 kg |
Pre-feeding equipment
Pre-feeding Equipment
The pre-unwinding device pre-extends and buffers coiled wire before feeding it into processing equipment, reducing the risk of wire vibration and tangling. Available in round tray or vertical stand configurations.
Wire winding equipment
Wire Rewinding Equipment
Automatic take-up machine and belt wire winder for fixed-length winding, continuous conveyance, and centralized collection of finished wires. Integrates with cutting, stripping, and crimping equipment.
Automatic Paper Rewinder
Automatic Coiling Machine
Automated winding machine for finished cables. Coil outer diameter: 400mm, load capacity: 30kg, winding speed: 1-3.5m/s, single winding length ≥4 meters. Integrates with terminal crimping and stripping machines to complete finished cable winding.
- Coil outer diameter 400 mm
- Winding speed 1-3.5 m/s
- Load capacity: 30kg
- Coil with processing equipment
| Parameters / Specifications | Parameter Value |
|---|---|
| Cable diameterCable Diameter | Varies by material |
| Coil Outer DiameterCoil Inner Diameter | 400mm |
| Coil WeightCoil Weight | 30 kg |
| Coil speedCoil Speed | 1-3.5 m/s |
| Winding LengthWire Length | ≥4 meters |
| PowerPower Supply | 22V 5Hz |
| PowerPower Output | 750W |
| SizeMeasurement | W680 × L720 × H1140 mm |
| WeightWeight | 80 kg |
Cable winder
Wireless Receiver
Belt-type wire take-up device with 360mm belt width and continuously adjustable speed from 0-180 m/min. Integrates with wire cutting and stripping equipment to enable continuous conveyance and centralized collection of finished wires.
- 0-180 m/min stepless speed control
- 360mm conveyor belt width
- Integrate with wire-cutting equipment
- Lightweight structure, easy to layout
| Parameters / Specifications | Parameter Value |
|---|---|
| Belt WidthFeed Belt Width | 360mm |
| Conveying SpeedFeed Rate | 0-180 m/min |
| PowerPower Supply | 220V 50-60Hz |
| PowerPower Output | 90W |
| SizeMeasurement | W600×L2100×H950mm |
| WeightWeight | 30 kg |
Mold blades and accessories
Dies, Blades & Accessories
Precision dies, OTP dies, European-style dies, blade assemblies, and other accessories compatible with ERCM and ERY series crimping machines. Customizable by terminal type to ensure consistent crimp dimensions and extended die life.
Precision Mold and Blade Assembly
Precision Dies and Blade Assemblies
Provide terminal crimping dies, die applicators, and blade assemblies. Customizable by client sub-model and crimp dimensions to ensure stable crimping with ERCM and ERY series equipment.
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